HEARING PROTECTION
CUSTOM MOULDED EAR PLUGS
Custom fit for your comfort and protection.
An estimated 8.2 million Canadians aged 40 to 79 have at least mild hearing loss in the high-frequency range but 6.3 million of them do not perceive any loss of hearing. - Statistics Canada (2019)
Custom Moulded Ear Plugs
Just like one size fits all work boots are probably not the best choice, neither is one size fits all hearing protection. Every human ear is unique in size, shape, and depth. Therefore, for hearing protection to be the most effective, it must be custom fit.
A custom-moulded earplug is a laboratory-made earplug made from moulds taken by trained, experienced professionals. Most often, ear impressions are made of acrylic or soft silicone that can fit the ear and ear canal tightly. Softer earplugs change shape slightly as the wearer’s ear canal changes shape when talking or chewing, thereby continuing to seal during those activities. While disposable earplugs may seem like a quick fix, it is important to consider the costs associated with ongoing replacement, infection due to overuse, damage resulting from improper use, and your employees’ overall comfort level, which will ultimately affect their productivity.
The slow-recovery foam earplug has the widest use in the world. It requires the wearer to roll down into a small cylinder, inserting as deeply into the ear canal as possible before holding in place until it has fully expanded and fills the ear canal.
Did you know?
It takes longer for foam earplugs to expand in cold weather, and in some cases, it can take as long as 2 minutes. As a result, most wearers do not get adequate protection for their specific task, which over time, is detrimental to their hearing health and overall well being.
Custom vs. Disposable Earplugs
ADVANTAGES
• High quality impression
• Can last 4 years or more with proper care
• All ear sizes can be fitted
• Customer files are kept for simple re-ordering
• Noise reduction (NR) can be customized
• 90–Day fit guarantee
• Cost-effective for regular long-term use
• Cost effective for limited use (Not Daily Use)
• No need for a technician to take an impression
• Provide adequate protection if worn properly
DISADVANTAGES
• Week-long break-in period with lubricant application
• Greater upfront cost than disposable
• Often uncomfortable
• Often worn improperly to increase comfort
• Can provide communication barriers
• More costly with regular long-term use
• Don’t fit everyone properly, resulting in inadequate
protection
• Can swell when in contact with water or perspiration
• Cold weather can increase chances of improper fit.
Our custom plugs are made of medical grade silicone that is soft, yet durable enough to last 4 years or more with proper care. They also come with a protective case to prevent accidental loss.
With a variety of styles to choose from, that can all be customized to ensure the appropriate attenuation, you can feel confident knowing your employees will be safe, healthy, and productive on the job.
Our Styles
- Class A: Solid Plug*
- Class B Adjustable Filtered Plug*
- Class B & C Filtered Earplug*
- ER Musicians Earplug
- Hunting/Shooting Earplug
- Custom Earbud Sleeve
- Race Car Monitors
- Sleeper Earplug*
- Swimmer Earplug
- HS Pro Musicians Earplug
- In Ear Monitors
- Sleeve for Bluetooth
- Audiofuse Custom Earbuds
- Communications Ear Mould
*Our Class A, B, & C plugs as well as our Sleepers are our most popular styles. Styles have varying Noise Reduction Ratings (NRR) & Attenuation Data.
Did you know?
Hearing loss is typically painless.
If you have that stuffed up feeling in your ears, don’t ignore it!
Your ears need to be properly cared for on a regular basis.
Ask us aboutour Audiometric Testing Services.
Class A: Solid Plugs
Class A Solid Earplugs have the: highest amount of sound reduction and are a comfortable solution for work applications or recreational activities where hearing protection is required. These plugs are suitable for noise levels from drilling, concrete saws, metal work, wind noise from riding motorcycles, firearms, and many other environments. Recommended for noise levels ≤ 105 dB.
Recommended for:
- Construction & Industrial Workers
- Heavy Machinery Workers
- Firearms Enthusiasts
- Pile Driver Operators
- Snowmobile Riders
- Steel Workers
- Motorcyclists
*In extremely high noise situations above 110 dB, such as using a
jackhammer, wearing double protection (earplugs & ear muffs) is required.
Class B: Adjustable filtered Plugs
This style of plug allows for adjustable sound reduction to suit your changing environments. Dual cord placement allows you to plug the cord into the top socket to receive 21 dB of sound reduction; this will enable you to hear speech frequencies through the acoustic filter while simultaneously protecting your hearing from damaging noise levels. When you’re exposed to higher noise levels that require additional protection, you can plug the removable cord into the vent (bottom socket) to receive additional sound reduction at 25 decibels.
Recommended for:
- Construction & Industrial Workers
- Heavy Machinery Workers
- Equipment Operators
- Firearms Enthusiasts
- Pile Driver Operators
- Snowmobile Riders
- Steel Workers
- Motorcyclists
- Road Builders
Class B: Filtered Plugs
Designed with an acoustic filter, these plugs allow speech frequencies to be heard while simultaneously protecting your hearing from damaging noise levels. These plugs are designed for environments where communication is essential, such as in construction and industrial settings, road work, and mechanics. Recommended for noise levels less than or equal to 95dB.
Recommended for:
- Those with Hearing Loss
- Lawnmower Operators
- Equipment Operators
- Traffic Controllers
- Truck Drivers
- Motorcyclists
Class C: Filtered Plugs
These earplugs reduce less noise than Class A or Class B earplugs, allowing more speech and/or radio sounds in. Intended for those in moderate noise levels such as semi-truck drivers, traffic controllers, and those using light drills, or lawn mowers. Recommended for noise levels less than or equal to 90 dB.
Recommended for:
- Those with Hearing Loss
- Lawnmower Operators
- Equipment Operators
- Traffic Controllers
- Truck Drivers
- Motorcyclists
Sleeper Plugs
Made with our softest silicone, the Sleeper Earplugs are carefully shaped to ensure a comfortable and quiet sleep. Great for long flights, studying, or for sleeping during shift work. These plugs ensure you have an uninterrupted sleep while still being able to hear important sounds such as your alarm clock or baby monitor. NRR:20
Recommended for:
- Reading
- Studying
- Sleeping
- Traveling
OTHER CUSTOM PLUGS
Swimmer Earplugs, Musician’s Earplugs, Hunting/Shooting Earplug
FAQs
Moulds can be made on location, or in our Edmonton or Calgary facilities.
Moulds take only about 15 minutes to complete. Your custom plugs will take about 2‒4 weeks to receive and can be shipped directly to your home.
The plugs are twisted into place with the canal portion inserted first and with the earplug rotated
backwards until they ‘lock’ in place. To remove plugs, do a reverse twist – do not pull them straight
out – as the vacuum created could cause damage to the eardrum.
Custom-moulded earplugs are typically delivered in a protective storage/carrying pouch and will be
accompanied with a tube of lubricant (most often petroleum jelly). The lubricant is applied to the
earplugs during their initial use/break in period. The lubricant makes the earplugs easier to insert
and also softens the interface of the earplug and ear improving comfort. After about 10 uses with the
lubricant, applications can stop as the silicon should have absorbed enough material to be easily inserted for the life of the earplug.
MONITORS
AUDIOFUSE DUAL DRIVER IN-EAR MONITORS
These dual driver in-ear monitors are handcrafted to provide a perfect balance between affordability and full audio performance. A dedicated bass driver paired with a mid/high driver creates a dynamic full-range with an
exceptional low frequency response, smooth mids, and clean highs. A listening pleasure for emerging bands, live performers, and true music lovers, the AFM-2XB’s will bring depth and clarity while keeping your sound accurate and intricate.
AUDIOFUSE TRIPLE DRIVER IN-EAR MONITORS
Our AFM-3 Pro is the signature model of our Audiofuse product line. It presents a large woofer for enriched bass alongside a dual driver that highlights the mid-range and high frequencies. Experience precise sound quality that emphasizes all the distinctions and nuances of your favorite music or performance.
RACE CAR MONITORS
The AudioFuse AFR-1 Race Monitors represent the latest in race team communications. These premier monitors are used by professional and recreational racers alike, and can be worn comfortably under any
style of helmet. Using a soft medical grade silicone ensures the highest degree of comfort and provides a noise reduction of up to 26 dB. This allows for protection from the extreme noise levels on the track.
Inside our custom monitors, micro-armature drivers reproduce pit crew communications with exceptional sound clarity. In the world of competitive racing, strategic communications are critical to success and
winning on the track.
Reach your Occupational Heath and Safety Goals
Let us help you with your occupational testing programs and corporate goals. We come alongside as a partner to find and develop solutions that help gain efficiency, limit risk and increase profitability.